Product Description
This equipment is an efficient automated system integrating automatic feeding and waterproof plug insertion. It features a dual-carrier alternating operation design, enabling continuous production without downtime, which significantly reduces labor and management costs. The main body is constructed with squared steel tubes, aluminum profiles, and a transparent acrylic cover. With dimensions of 1100 900 1900 mm and a weight of 280 kg, the structure is robust and offers good visibility.
Equipped with two blind insertion heads compatible with two types of waterproof plugs, the device incorporates dual customized feeding mechanisms. The magazine capacity ranges from 5,000 to 12,000 pieces, and the feeding speed reaches 1 piece per second, meeting high-efficiency material supply demands. The insertion unit is driven by X/Z-axis modules and servo motors, ensuring precise positioning. Coupled with fiber optic detection (sensitivity: 30 ms), it achieves a high cycle time of 3 seconds per piece with a yield rate of up to 98%.
On the software side, it is equipped with a 10.1-inch capacitive touch screen and runs on an in-house developed C++ program. It supports integration with MES systems for user-friendly operation. Comprehensive safety features include door access alarms (1-second response), emergency stop buttons (0.1-second response), and a three-color warning light system to ensure operational safety.
The device is designed to operate in environments ranging from 0C to 50C, powered by a 220V electrical supply with a total power consumption of 3000W, ensuring stable performance. Complete after-sales support is provided, and maintenance is straightforward.
Dual-Station Parallel PerformanceWith two synchronized working stations, this machine maximizes workflow, allowing parallel plug insertion processes for heightened throughput and reduced bottlenecks. Operators can manage both stations simultaneously thanks to ergonomic design and intuitive touch screen controls, making high-volume production seamless.
Advanced Automation & Quality AssuranceIncorporating Mitsubishi/Siemens PLC and CCD vision detection, this machine excels in precision plug positioning. Automatic error detection and alarm systems ensure consistent quality with a remarkable 98% yield, while on-site installation and training guarantee a smooth transition for your manufacturing setup.
FAQ's of Dual-Station Fully Automatic Waterproof Plug Insertion Machine, 3s/Pcs, 98% Yield, for Wire Harness Assembly:
Q: How does the dual-station functionality improve wire harness assembly productivity?
A: The dual-station setup enables simultaneous operations, allowing two assemblies to be processed at once. This parallel operation reduces downtime and delivers a faster production cycle, achieving a 3-second turnaround per piece for greater overall efficiency.
Q: What types of cables and connectors are compatible with this machine?
A: It supports waterproof connector cables with diameters between 2 and 8 mm, accepting standard waterproof plugs and connectors commonly used in automotive, industrial, and electronics wire harness assemblies.
Q: Where can this machine be implemented for maximum benefit?
A: Ideal for automotive, industrial, and electronics manufacturing sectors, the machine is designed for facilities requiring fast, high-precision, and reliable waterproof plug insertion in large-scale or high-value wire harness production environments.
Q: What is the process for operation and error monitoring?
A: The operator uses a touch screen HMI to control processes while the integrated PLC system and CCD vision ensure accurate plug positioning. Any anomalies trigger automatic detection and alarm systems, minimizing manual quality checks and enhancing reliability.
Q: When is on-site installation and training provided?
A: Upon purchase, on-site installation and training are arranged to ensure proper setup and optimal use of the machine. This personalized support helps customers quickly integrate the equipment into their production line.
Q: What are the main benefits of using this fully automatic plug insertion machine?
A: Major advantages include high-speed and precise plug insertion, low labor requirements (only one operator needed), reduced defects with a 98% yield rate, minimal maintenance due to robust construction, and enhanced safety features like error alarms.
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