Product Description
1. Equipment Function:
Automatically performs wire feeding, length measurement & cutting, terminal crimping & housing insertion on one end, and twisting & tin-dipping on the other end. Integrates quality assurance and monitoring for continuous automated processing.
2. High Productivity:
Utilizes a unique servo-driven wire hole system combined with multi-wire processing (up to 24 wires simultaneously) to significantly improve production efficiency.
3. High Compatibility:
Compatible with housings of various pitches including 0.8, 1.0, 1.2, 1.25, 1.5, 2.0, 2.5, 3.96 mm, and supports processing of electronic wires, cable harnesses, parallel twin wires, jacketed wires, and other wire types.
4. Easy Operation:
Features touchscreen operation with intuitive parameter settings. Easy to learnordinary operators can operate multiple machines after minimal training.
5. Quick Changeover:
Compatible with 2-20P housings. Changeover between same-series housings with different P positions requires no parts replacementquickly switch via recipe selection on the touchscreen. Different housing specifications require only minimal part changes, making the process simple and efficient.
6. Stable Machine Performance:
Utilizes globally renowned brands for servos, electrical components, guide rails, ball screws, and other standard parts to ensure overall equipment reliability and stability.
7. Automatic Sorting:
Automatically separates good products from defective ones.
8. Multiple Optional Functions:
Offers various customization options (e.g., strand twisting, housing/wire marking) and supports standard + non-standard product customization.
Integrated Automation for Harness ProcessingThis advanced machine streamlines wire cutting, stripping, twisting, crimping, and tin dipping in one automated cycle. Designed for diverse cable typesincluding single-core, multi-core, PVC, and Teflon cablesthe user-friendly system guarantees precise and swift performance, drastically reducing manual labor and production time. A digital display and PLC control ensure accuracy and ease of operation.
Versatility and Safety at Its CoreEquipped to handle both insulated and non-insulated terminals, the machine offers programmable parameters for stripping, cutting, and twisting, catering to bespoke production requirements. Emphasis on safety is evident with features like interlock covers, emergency stop, and overload protection, making it suitable for busy industrial settings while keeping operators safe.
Adaptable Performance for Modern WorkshopsWith adjustable air pressure, noise level below 75 dB, and caster wheels for easy movement, this equipment adapts to evolving production layouts. Its memory storage and multi-language menu enable rapid job changes, while the robust build ensures longevity and reliability. Ideal for manufacturers, exporters, and suppliers seeking superior output quality.
FAQs of Fully Automatic Single-Head Terminal Machine with Twisting and Tin Dipping:
Q: How does the twisting and tin dipping integration improve the harness processing workflow?
A: The integration of programmable conductor twisting and digitally controlled tin dipping allows simultaneous processing steps. This significantly reduces cycle times and enhances consistency, ultimately boosting throughput and product quality for wire harness manufacturers.
Q: What types of wires and terminals can the machine process?
A: The machine supports a variety of cable types, including single-core, multi-core, PVC, and Teflon cables with diameters from 0.5 mm to 4.0 mm. It is compatible with both insulated and non-insulated terminals, making it suitable for most harness assembly applications.
Q: When should I use the programmable memory storage feature?
A: Utilize the memory storage for recurring jobs or when managing multiple production profiles. The machine can save up to 100 program groups, allowing rapid changeovers and consistent processing across different wire specifications or harness designs.
Q: Where can this machine be effectively deployed in industrial settings?
A: This equipment is ideal for deployment in wire harness manufacturing plants, automotive wiring workshops, electronics assembly facilities, and any environment requiring high-volume, precision cable processing.
Q: What is the typical process for setting up a new wire program?
A: Operators configure stripping and wire lengths, conductor twisting, tin dipping temperatures, and terminal settings via the 7-inch color touch screen. The PLC-based system guides you through each parameter, ensuring precise and repeatable setup for each batch.
Q: How does the adjustable tin dipping controller benefit production?
A: The digital temperature controller allows precise adjustment of the tin dipping process (from 0C to 400C), accommodating various solder types and cable requirements. This enhances connection reliability and reduces defects.
Q: What are the main operating benefits of this automatic terminal machine?
A: Key benefits include high processing speed (up to 4000 pcs/hour), precise cutting accuracy (0.2 mm), programmable functions for customized runs, multi-language support, enhanced safety features, and robust construction for long-term reliability in demanding industrial use.
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