About Automatic Soldering Robot
We provide the extreme performance based Automatic Soldering Robot. This product is used in various industries for heat soldering applications. The machine is designed to bring technology and innovation at one place. This machine is capable of generating high temperature in short amount of time and has high processing speed. The Smart Soldering Station is the assurance of cost effectiveness and reliable performance.
Main Features:
- Power:10W,20W,30W, 50W,100W
- Laser Wavelength:1064nm
- Marking Area:150mm*150mm
- Optional Marking Area:50mm*50mm / 100mm*100mm / 200mm*200mm / 300mm*300mm
- Marking Depth: LESS THAN 1.2mm
- Marking Speed:800 standard characters/second
- Minimum Line Width:0.012mm
- Minimum Character:0.15mm
- Repeated Precision:0.003mm
- Fiber Laser Source: Imported with original packaging--IPG in Germany
- Scan Head: Imported with original packaging--SCANLAB in Germany-
- Controller (Software--SAMlight): Imported with original packaging--Scaps in
- Life-span of Fiber Laser Module:100 000-200 000 hours
- Beam Quality:M2 <1.5
- Focus Spot Diameter:<0.01mm
- Output Power of Laser:10%100% continuously to be adjusted
- System Operation Environment:W8--32/64bits / W7--32/64bits / Windows XP
- Cooling Mode: Air cooling--Built-in
- Temperature of Operation Environment:1535 centigrade
- Power Input:220V / 50HZ / single phase or 110V / 60HZ / single phase
- Power Requirement:<400W
- Communication Interface: USB
- Optional (Not free of charge): Rotary Device, Moving Table, other customized Automation
Features:
- high-definition: the resolution is measured by micron; It is two times clearer than traditional machine.
- Less power consumption: occupy traditional consumption of one and two-fifths to one and ten.
- high-speed: the speed is three to five times faster than traditional machine.
- stability: the stability of machine is much better than similar counterpart.
- long life: its lifespan is ten times longer than traditional machine.
Application:
- Ink and paint; phone battery labels, panels, phone key-press, small daily necessities , accessories and so on.
- Ceramics, EP materials; marking of electronic component package, IC, etc.
- Plastic products; mark device shell, electronic products, LOGO, and other numerical orders
- Metal and its surface; Stainless steel, copper, aluminum and oxidation, electroplating; used in marking hardware, daily necessities, electric cladding, Phone case etc.
- Keyboard and keystoke; Fine Marking of keyboard and keystoke.
Precision Control and EfficiencyWith a repeat positioning accuracy of 0.02 mm and up to 6,000 soldering points per hour, this robot excels in tasks demanding high precision and output. The programmable logic controller (PLC) enhances process stability, making it ideal for complex PCB soldering jobs.
User-Friendly OperationFeaturing a 7-inch touchscreen display and intuitive controls, the robot simplifies programming and monitoring. USB and RS232 interfaces support fast data exchange and easy remote setup, benefiting both newcomers and experienced operators.
Robust Design and ReliabilityManufactured using stainless steel and high-strength alloy, the soldering robot is built to withstand demanding industrial environments. Its non-stick PTFE-coated tips and adjustable automatic wire feeding minimize maintenance and enhance operational longevity.
FAQs of Automatic Soldering Robot:
Q: How does the automatic soldering robot maintain high positioning accuracy?
A: The robot utilizes advanced motion control and feedback systems within its PLC to achieve repeat positioning accuracy of 0.02 mm, providing consistently precise soldering for complex electronic assemblies and PCBs.
Q: What types of solder wire are compatible with this robot?
A: This soldering robot supports lead-free alloy solder wire with diameters ranging from 0.5 mm to 1.2 mm. Its automatic wire feeding system allows for adjustable speed and reliable performance with supported wire specifications.
Q: Where is this soldering robot commonly used?
A: It is widely deployed in electronic assembly lines, PCB factories, and manufacturing facilities focused on high-volume soldering tasks, especially in sectors requiring precision and speed.
Q: What are the key benefits of using a 4-axis automatic soldering robot?
A: Major advantages include increased fabrication speed, consistent solder quality, reduced labor requirements, and minimized chances of human error through automated precision.
Q: How do I operate and program the robot for customized applications?
A: Users can access the programming functions via the 7-inch touchscreen interface, using the PLC to customize soldering patterns, wire feeding speed, and tip replacements, ensuring flexibility for various applications.
Q: When should the soldering tip be replaced or maintained?
A: Soldering tips should be replaced or cleaned regularly when there is reduced solder flow, oxidation buildup, or physical tip wear, ensuring optimal soldering quality and prolonging system lifespan.