Product Description
I. Primary Application:
This machine is primarily used for wrapping tape around the exterior of cables for automobiles, motorcycles, and aviation applications. It serves purposes of marking, securing, and providing insulation.
II. Product Description:
Compatible with different types of adhesive tape materials without backing paper (such as cloth tape, PVC tape, etc.).
Ensures flat, wrinkle-free wrapping, guaranteeing that cloth tape overlaps the previous lap by 1/2 width for consistent coverage.
Allows for switching between different wrapping modes: spot taping (at the same location) and spiral taping (across different locations).
Enables setting of the number of wraps and speed, and features a production count display function.
Blades can be replaced quickly.
Suitable for taping work after mid-point crimping of connectors. Adopts digital adjustment for tape length, making adjustments convenient, fast, and accurate.
III. Machine Features:
Compact and space-saving design, excellently conceived.
User-friendly operation via a computer touchscreen with Chinese/English interface and PLC control, making it simple to learn.
Easy, convenient, and precise adjustment of tape length and number of wraps.
Stable wrapping quality, high efficiency, and reduces operator skill requirements.
Efficient and Precise Tape WrappingThis machine delivers consistent, high-quality tape application for wire harnesses in automotive, electronics, and industrial settings. With programmable length, adjustable tension, and position accuracy of 0.2 mm, it maximizes productivity and minimizes material waste. Its brushless servo motor ensures smooth, quiet operation, while the 7-inch touchscreen interface simplifies process control for operators.
Versatile Tape and Cable CompatibilitySupporting tape widths from 9 mm to 25 mm and cable diameters from 1.5 mm to 20 mm, the machine is highly versatile. It efficiently handles round and flat wire harnesses, and is compatible with various insulation tapes including PVC, cloth, felt, and non-woven varieties. The automatic pay off and sensor-based tape end detection streamline the workflow for diverse manufacturing requirements.
Safety and Reliability in Every ApplicationSafety is paramount with this machine, featuring an enclosed safety guard, emergency stop, and overload protection. Its robust steel construction and high-quality electronic components ensure long-term reliability, while quiet operation (under 70 dB) maintains a comfortable working environment. Automatic sensor-based controls minimize operator intervention and support basic technical proficiency in users.
FAQs of Automatic Tape Wrapping Machine for Wire Harness, Alternative to Komax & Schleuniger:
Q: How does the Automatic Tape Wrapping Machine improve wire harness production efficiency?
A: This machine automates the taping process, drastically increasing production rates to 8001200 harnesses per hour. Its programmable settings and adjustable speed ensure consistent, high-quality tape application, reducing manual labor and waste.
Q: What tape types and sizes are compatible with this machine?
A: It supports various insulation tapes such as PVC, cloth, non-woven, and felt, with tape widths ranging from 9 mm to 25 mm and maximum roll diameters up to 120 mm. This versatility accommodates numerous wire harness specifications.
Q: When should the machines safety features be utilized?
A: Safety features, including the emergency stop, overload protection, and enclosed safety guard, are engaged during regular operation to protect users. In the event of any irregularity or emergency, use the emergency stop immediately.
Q: Where is this tape wrapping machine typically used?
A: It is widely used in automotive, electronics, and industrial manufacturing settings where efficient and precise harness taping is essential. Its robust design and flexible compatibility make it suitable for diverse production environments.
Q: What level of technical skill is required to operate this machine?
A: Basic technical training is recommended for operators. The intuitive 7-inch color touch screen and sensor-based controls make it user-friendly and accessible even for those new to automatic taping machines.
Q: How does the automatic tape end detection process work?
A: An integrated sensor automatically monitors the tape roll. When the end of the tape is detected, the machine halts operation to prevent improper wrapping, ensuring continuous quality control during production.
Q: What are the key benefits of choosing this machine over alternatives like Komax or Schleuniger?
A: This machine offers similar high-speed, accurate taping as leading brands, but with broad tape and harness compatibility, user-friendly controls, and enhanced safety features. It is also supported by local distribution and service in India, making maintenance and parts replacement more convenient.
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