Product Description
Feature- The use of high-tech variable frequency servo technology;
- Electronic precise positioning, no need to change the knife, instantchange knife size, 15 sets of data archive convenient and quick adjustment;
- Industrial-grade control chip with high-precision servo drive, the whole machine performance is more stable;
- The actual square of the wire can be adjusted for pressure;
- Compact structure, space saving, low working noise;
- For crimping operations for non-standardized or crimp terminals; Easy operation of the machine and easy maintenance, designed for
- high-volume low-volume repair manufacturers to save the cost of its failure period waste
High-Efficiency Electric Car Cable CrimpingBuilt to support mass production of large automotive power cables, this crimping machine delivers up to 900 pieces per hour with exceptional force and precision. Its reinforced alloy steel body, heavy-duty design, and integrated servo motor ensure durability and steadfast performance, even with frequent use in challenging industrial environments.
Versatile Application & Advanced ControlSuitable for a wide range of terminalsincluding tubular, ring, flag, and dedicated EV connectorsthis machine meets diverse electric vehicle cable requirements. With its integrated PLC system, automatic feeding, and a 7-inch touch panel interface, users can expect seamless program switching and monitoring, simplifying complex production workflows.
Safety, Connectivity, and Easy Data ManagementWorkplace safety is prioritized through complete enclosure, safety interlocks, and emergency stop features. Data export and management are streamlined via USB and Ethernet interfaces, enabling efficient traceability and production record-keeping for quality and compliance purposes.
FAQs of large square servo cable crimping machine for big electric car cable:
Q: How does the crimping process work for large automotive cables on this machine?
A: The machine utilizes a servo-driven system to deliver up to 50 tons of force, efficiently crimping cables up to 300 mm and 50 mm in diameter. Operators can select manual, semi-auto, or fully automatic modes. The process ensures cables are fed, positioned, and crimped within 4 seconds per cycle, achieving 0.05 mm accuracy.
Q: What types of cable terminals can be crimped with this machine?
A: This crimping machine supports a variety of terminal types, including tubular, flag, ring, and specialized electric vehicle (EV) terminals. Its adaptable die system and programmable logic controller enable fast switching between different terminal shapes and sizes with minimal downtime.
Q: When should I use the different operation modes (manual, semi-auto, fully automatic)?
A: Manual mode is ideal for setup, adjustments, or small batch production. Semi-automatic mode suits medium-volume runs where occasional operator intervention is needed. Fully automatic mode is best for high-volume or continuous production, ensuring max efficiency and consistency.
Q: Where can this cable crimping machine be installed or used?
A: This machine is designed for use in electric vehicle manufacturing facilities, industrial cable assembly workshops, and specialized cable production plants. It operates best within a temperature range of 0C45C and requires a stable 380V, 3-phase power supply along with 0.50.6 MPa air pressure.
Q: What are the main benefits of using this large square servo cable crimping machine for EV applications?
A: Key benefits include increased production speed (up to 900 pcs/hour), high crimping accuracy, and robust design for large gauge cables. Its program memory and data export capabilities allow for precise job setup, quick adjustments, and easy process documentation, ensuring reliability and compliance with strict industrial standards.
Q: How is data managed and exported from the machine?
A: Data management is facilitated by onboard program storage for over 100 crimping programs and export capabilities via USB and Ethernet connections. This allows operators to archive, transfer, or analyze production data as needed for quality assurance or batch traceability.
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